| Q1 |
Can the speed
of the Power Moller be changed? |
| A1 |
The speed of
the Power Moller is determined by the reduction ratio of the gearbox
to be mounted to the motor, so once the gearbox is mounted, the resulted
speed isfixed. In case of AC Power Moller, that employs induction
motor, the only way tochange or vary the speed is the use of frequency
inverter to vary the frequency;higher the frequency, higher the speed
and vice versa. The speed of Power Moller with 4P motor can be varied
within the frequency range between 30 and 90Hz, and the speed of the
one with 2P motor can be varied within the frequency range of 30 and
70Hz. Note: Frequency inverter is NOT applicable for the Power
Moller rating 300V or higher.
In case of DC Power Moller with magnetic motor (DS series), the speed
can be varied byvarying the input voltage within the range of +/-10%
of the nominal voltage. In case of DC Power Moller with brushless
motor (FS, FE, FP series), the speed can be varied by the integral
potentiometer on the motor driver card supplied with the unit. |
| Q2 |
What Power Moller
units are UL recognized? |
| A2 |
Following Power
Moller units (with some modefications depending on the motor type)
are UL recognized:
Thermally
protected motor (ZP) File #104167
PM570/605AS series (with a thermal device on the coil windings)
1phase 115V: registered as A-11U
3phase 220V: registered as A-22U
PM570/605AH series (with two thermal devices)
3phase 220V: registered as AH-22U
Impedance
protected motor (IP) File #104170
PM570/605AU series (without any modification)
3phase 220V: registered as AU-22U
|
| Q3 |
I need to precisely
stop my product on a conveyor line. Are brakes available on the Power
Moller? |
| A3 |
Yes. Brakes
are one of the popular options available on many Itoh Denki Power
Mollers. They can eliminate load inertia and enable precise stopping.
The electromagnetic brake is engaged by spring force when power
to the motor is interrupted.
Examples of
applications include:
a) In automated
conveyor lines, it is sometimes necessary to precisely stop or position
the article being transferred. In these, the optional built-in electro-magnetic
brake should be used.
- when no powered, the built-in electro magnetic uses spring force
to lock the motor and prevent the tube rotation. The motor is released
when the brake is powered (energized). Ordinarily, the power to
the brake and motor is controlled simultaneously.
- In most cases, an external mechanical stop can be eliminated by
using Power Moller with the built-in brake. However, the stopping
distance may vary slightly depending on the load, speed, etc.
b) In gravity
lines, it is often necessary to control the descent of the load
to prevent damage to the articles accumulated at the end of the
line. In this case, the standard Power Moller can act as a brake
roller.
- when the rotation speed of the power Moller is increased by 10-20%
from its nominal speed, it functions as an induction generator and
braking torque is applied to the load.
- By incorporating Power Moller at several points in a self-traveling
gravity line, speeding or congestion of the load will be prevented.
Since the Power
Moller 24 DC models come standard with dynamic braking, the mechanical
brake is made to operate in conjunction with the dynamic brake.
In operation, the dynamic brake is used to slow the Power Moller
24, at which point the mechanical brake engages for a more positive
hold. The mechanical brake will stay engaged even in the event of
a power failure. Using this two-process brake feature will extend
brake life.
Maximum continuous
energized time is 30 minutes with a 70% duty cycle. Braking characteristics
can vary by Power Moller model and weight transferred. Contact ITOH
DENKI for additional information.
|
| Q4 |
How do I specify
the length of a Power Moller? |
| A4 |
In determining
a correct length of the Power Moller required, you should first obtain
the between frame width of the conveyor you will be mounting the Power
Moller on. If this dimension is in inches, convert the dimensions
to millimeters as all Power Moller tube lengths are in metric units.
From this dimension, subtract 12 to 15mm for bearing endcaps (5mm
each) and clearance (2 to 5mm) to achieve the correct tube length.
For PM763BS, the deduction will be 30mm and 35mm for IPGC units. |
| Q5 |
How does the
bottom surface of my product and the level of the rollers affect roller
performance? |
| A5 |
The bottom surface
can greatly affect a Power Moller performance.
Some concerns
are:
a) If the bottom surface of the load is not flat or conveyor rollers
are not level, then the Power Moller may rotate freely and the load
may not be transferred or may tend to drit.
b) Transferring light load (less than 5kg) may be impeded by the
resistance of idler rollers. Check to be sure that the idlers spin
freely and investigate the use of slave driving non powered idler
rollers.
c) Due to the packing (binding) bands, bulging of the bottom of
the load, etc., the load my lean to one side during transfer. The
use of each end sectional rubber laggings on the Power Moller would
facilitate a straight transfer of the load.
|
| Q6 |
How do I calculate
the tangential force of Power Moller with rubber lagging? |
| A6 |
Tangential force
is obtained by the formula torque (kg) divided by roller radius
(cm). For instance, if you put 3mm rubber lagging on PM570AS-15
(57mm diameter roller), the resulted tangential force will be smaller
because the radius becomes larger:
Torque of PM570AS-15
is 12.6kgcm
Radius of the roller with 3mm lagging is 3.15cm
12.6kgcm÷3.15cm = 4.0kg (tangential force of PM570AS-15 without
lagging is 4.4kg)
|
| Q7 |
Is Power Moller
available with explosion proof option? |
| A7 |
No, Itoh Denki
is not manufacturing nor offering any Power Moller with explosion
proof option. |
| Q8 |
What is the material
used for Power Moller's roller tube and end housings? |
| A8 |
Power Moller's
roller tube is drawn carbon steel tube (seamless) with zinc plated
finish as standard. Stainless steel tube or hard chrome plated finish
options are also available.End housings of the power Moller are made
of die-casted zinc as standard, but end housings for waterproof option
are made of stainless steel. |